Bangalore E1 Water Treatment Plant

Bangalore, India – E1 Water Treatment Plant

Design, Supply, and Installation of Bolted Steel Water Tanks

Project Overview

Location: Bangalore, India
Duration: August – October 2024

Scope

  • Site preparation, foundation layout, and alignment checks
  • Installation of 8 bolted steel tanks — 2 Process Tanks, 2 Fire Water Tanks, 4 Process Water Tanks
  • Dome Roofs for process tanks and TDR Roofs for remaining tanks
  • Galvanized vertical ladder installation with safety cage and platform
  • Field assembly using a mechanical jacking system
  • Final QA/QC verification and hydro-testing

Project Gallery

E1 Water Treatment Plant tanks
Tank construction
Tank construction
Tank construction
Tank assembly
Tank assembly
Tank assembly
Completed tanks
Completed tanks
Completed installation

Tank Specifications

Among the key tanks installed were:

  • Process Tank 1: Ø21.06 m × 11.99 m high, 4,173 m³ capacity, Dome Roof
  • Fire Water Tank: Ø14.82 m × 7.72 m high, 1,331 m³ capacity, TDR Roof
  • Process Water Tank: Ø7.02 m × 5.98 m high, 231 m³ capacity, TDR Roof

Summary

JAT Asia Pacific Tank Solutions successfully completed the design, supply, and installation of eight bolted steel tanks forming part of a large-scale water treatment plant in Bangalore, India.

The installation included a combination of dome-roof process tanks and TDR-roof fire and process water tanks, all designed and verified in accordance with AWWA D103-19 and Eurocode standards.

All tank components were prefabricated and dimensionally verified prior to dispatch, with bolt-hole layouts precisely matched for fast and accurate on-site assembly.

Installation was carried out using a mechanical jacking system, enabling safe and efficient construction with minimal crane involvement.

Each tank was fitted with galvanized ladders, safety cages, and platforms, providing secure and corrosion-resistant access for operation and maintenance.

Upon completion, all tanks underwent hydro-testing and QA/QC inspection, confirming full compliance with design and performance criteria.

The completed installation provides reliable process and fire-water storage capacity, supporting the continuous operation and safety of the water treatment plant.

This project demonstrates JAT's expertise in precision prefabrication, international-standard compliance, and efficient multi-tank assembly for water infrastructure development.